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80mm Length Hot Bar Machine Electric Soldering Machine with CCD System
Hot Bar Machine Description:
A hot bar soldering machine, also known as a thermode soldering machine or pulse heat soldering machine, is a specialized tool used in electronics manufacturing for precise and controlled soldering of components onto printed circuit boards (PCBs).
Precision Soldering: Hot bar soldering machines provide precise control over soldering temperature, time, and pressure, resulting in accurate and reliable solder joints on PCBs.
High Throughput: These machines are capable of high-speed soldering, making them suitable for high-volume production environments where efficiency is crucial.
Consistent Results: By maintaining consistent soldering parameters, hot bar soldering machines produce repeatable results, ensuring uniform solder joints across multiple PCBs.
Versatility: Hot bar soldering machines can be used to solder a variety of components including surface mount devices (SMDs), through-hole components, connectors, and more, making them versatile tools in electronics manufacturing.
Reduced Heat Exposure: The localized heating provided by the thermode minimizes heat exposure to surrounding components, reducing the risk of thermal damage during the soldering process.
Hot Bar Machine Features:
1. Unique pulse heat technology provides fastest soldering head heating.
2. Programmable soldering temperature, heat-up rate and time duration for a wide range of products.
3. Thermocouple is fixed in close proximity to the working surface & the thermode, thus providing accurate temperature feedback control.
4. Closed Loop PID temperature control with clearly visible LED display.
5. Soldering time can be programmable and is triggered by temperature.
6. Floating thermode ensures consistent pressure and heat transfer between the thermode head and the parts to be joined.
7. Programmable pressure switch with LCD display for precise force control.
8. CCD camera system with magnification lens can be retrofitted for fine-pitch positioning.
Hot Bar Machine Specification:
| Machine size | 610×410×450mm |
| Working area | Max 150*150mm |
| Machine weight | 62Kg |
| Working air pressure | 0.6-0.8Mpa |
| Fixture quantity | 1 |
| Thermode head size | Max 40*3mm |
| Welding precision | pitch 0.2mm |
| Pressing time | 1~99.9s |
| Temperature settings | RT~500℃ tolerance ±5℃ |
| Welding pressure | 1~20Kg |
| Temperature settings | Two |
| Working environment | 10-60℃,40%-95% |
| Power supply | AC220V±10% 50HZ,2200W |
| Alignment mode | CCD + LCD Monitor |
| Feeding mode | Manual |
| Starting mode | Press start button |
| Rotation Platform | Cylinder control,tolerance<0.02mm |
Hot Bar Machine Application:
Usually, we can't use SMT + reflow furnace for welding devices. Originally, we can use constant temperature soldering iron for manual welding, but manual welding has some defects, such as inconsistent operation proficiency, uneven operation, even false welding or damaged products. The pulse hot press is different from the constant temperature soldering iron. The pulse hot press can reach the required temperature at the moment of power on. Once there is no voltage at both ends of the pressure head, the air cooling can quickly reach the room temperature, and the pressure head is flat, so the welded products have the same appearance, stable yield and simple operation.
Hot Bar Machine Maintenance:
Thermode head:
1. every 5000 times operation examined for dent, deformation and uneven
2. Every 80000 times operation replacement hot pressing head
Thermocouple: 1. Every time change visual inspection of the solder joints connection condition.
Fixture:
1. After long-term use the fixture will accumulate some rosin stains. To ensure that hot pressing the levelness of the head and between the product. Must have a daily cleaning fixture surface.
2. Every 5000 times operating check the worn degree
3. Every 200000 time are changing the fixture.