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60000RPM Customized PCB Depaneling Router Machine CNC PCB Separator
Customized PCB Depaneling Router Instroduction:
This PCB depaneling router is a conditional type of PCB separator with the characteristics of compact structure and strong rigidity; And the operation of PCB depaneling router is simple, safe and easy to change the die. But we should pay attention to the cutting position when using it.
Customized PCB Depaneling Router Features:
1. 1.X10 zoom-in image makes programming easier&increase the accuracy of point setting.
2. Dual working table to keep routing bits working all the time, suitable for high volume production.
3. Optional top and bottom vacuum cleaning system.
4. Customized fixture ensure better cutting effection.
5. Has routing bit life time checking and alarm system to remind operator to change routing bits when it finish 120M cutting. And routing bit first 2mm cut the first milling point, middle 2mm cut the second milling point, the last 2mm cut the third milling point to increase its life time.
Customized PCB Depaneling Router Specification:
| I. Hardware | |
| SPINDLE | China brand spindle (optional) |
| CCD | Sony 520 line industrial cameras |
| LENS | Computar EX2C |
| Screw | TBI Precision ground ball screw imports |
| Guide | HIWIN widening Imported linear guide rail |
| MOTOR | JiaBao LCF Series |
| I/O CONTRONL CARD | HFC PCI-9074 |
| DRIVER CONTRONL CARD | HFC PCI-9074 |
| I/O CARD | PCI-9074-64pcs/-38pcs |
| Static cleanup | STATIC-ST401A Series |
| Computer | (RMC-8401/6113LP4/300ATX/8651VNA/P4 2.8G 2CPU(S)/1G DDR/80G) |
| Machine interface | AOC LCD17",Logitech mouse |
| 2. software | |
| Control system | Windows XP Professional (Service3,v.3244) |
| Operation GUI | English Windows XP |
| Program edit | Inline |
| Vision system | CCD AOTU offset |
| Control system | F 1.2.100 version |
Customized PCB Depaneling Router Parameters:
| Overall | |
| Dimensions(W*D*H) | 1220mm*1380mm*1240mm |
| Weight | 450KG |
| Height offset | 60~110mm |
| Manipulator | |
| Motor type | JiaBao series |
| Positioning repeatability | 0.001mm |
| Axis working area(max) | 650mm*560mm*50mm |
| Work station | |
| PCB fixation | standard, specialization |
| PCB loading/unloading | manual |
| PCB size (max) | 280*320mm |
| PCB thick (max) | 3.5mm |
| Fixturing | |
| Rigidity fixturing | Customized fixture |
| Fixturing fixation | machinery |
| Spindle Motor | |
| Power | 150W |
| Spindle | 60000rpm/min |
| Protect | self/wind cooling |
| Change cutter | Specialization |
| Routing capability | |
| Cutting speed(max.) | 80mm/s |
| Driving speed(max.) | 2500mm/s |
| Precision of cutting | 0.01mm |
| Vacuum System | |
| Vacuum power | 3.5KW AC 380V |
| Vacuum | plumb |
| Utilities | |
| Power | 2.0KW AC380V |
| Air supply | 4-6KG/cm2 |
| Programming | |
| Program edit | Inline |
| Function edit | Line,arc,circula,U-curve |
| Program storage | HDD |
| Vision system | SONE colour CCD |
| milling cutter offset | AUTO |
| Vacuum setup | AUTO |
| Operation Monitors | |
| Iindicator | Iindicator Machine state |
| tool check | Automatic detection tool life, the use of time testing |
| Motor protect | Have overheating, overload, low voltage protection function |
| motor over loading check | Have Overload, the line is normal, low voltage protection function |
| Tool usable time | Automatic detection tool life, |
| Data statistic | Separate board model, separating count, diverse counting methods |
| Error record | Software automatically records all alarms memory of machines |
| III. Accuracy | |
| Axis precision | 0.001mm |
| Cutting precision | 0.1mm |
| IV. Safety | |
| Working area protect | With four sealed protection |
| Door sensor | Front and rear safety door micro-switch sensor (optional) |
| Exigency stop button |
Customized PCB Depaneling Router Advantages:
1. Daily production of the PCB depaneling router is high, saving manufacturing cost.
2. Improve the quality of production and service.
3. The PCB depaneling router uses a dust-free cutting technology to ensure that the separated board is very clean and does not need any other tools to clean the dust after cutting.
4. Low employment cost.
PCB Depaneling Router Machine FAQ:
1.A: What is life time of routing bit?
Q:150-300 meters.
2.A: Can this model cut Aluminum PCB boards?
Q: Yes, it can.
3.A: What about PCB positioning?
Q: Use customized jig for positioning.
4.A:What is the spindle for the PCB depaneling router?
Q:Germany SycoTec 4025 or China brand.